Honda Bros 400 Calpier Problem

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  • #14461
    seanchubbs
    Participant

    I am trying to change my brake pads as they are too worn, but im not too sure how to undo the bolt/spindle through the wheel, to release the caliper(there is not enough room to remove the caliper with the wheel on).
    On one side i have a huge nut/bolt and on the other side is a frayed bolt with, what looks like a pin through.
    Can anyone send me a link with or give me help to how to do this

    #62687
    imperialdata
    Keymaster

    Hi Sean

    More or less like this on most bikes:

    https://www.ehow.com/video_4970719_motorcycle-rotor-brake-replacement-front.html

    The frayed bolt is called a ‘castellated nut’. The pin through it is called a ‘split pin’. The split pin stops the castellated nut from unscrewing while riding. Remove this before unscrewing the nut.

    Good luck.

    #62688
    seanchubbs
    Participant

    Hi Imperialdata,

    i wayched the vid you sent me aswell as a few on youtube and have finally got the wheel and caliper off. I have put in the new brake pads and tightened everything back up etc.
    I now have a new problem though,pressing the brake lever doesnt activate the brake, i have pumped it a few times to let the brake fluid through but still nothing, any ideas?

    Thanks Sean.

    #62689
    Radar
    Moderator

    Sounds like the brakes need bleeding

    #62690
    Radar
    Moderator

    #62691
    BigBen
    Participant

    good luck with it, bleeding the brakes is the most boring, annoying job you can ever do on a bike…unless you have a speed bleeder.

    #62692
    katana
    Participant

    A Vaccuum bleeder is the way foward.

    I made myself one from and old aquarium pump and some fittings I “found”.

    #62693
    seanchubbs
    Participant

    Brakes bled but still not working, ive come to the conclusion the piston had seized. Ive removed the piston and cleaned it up as well as the caliper, do i need a special grease to grease up the piston before i put it all back together?

    Cheers Sean

    #62694
    Radar
    Moderator

    You should use a special hig temp grease really

    something like this
    https://hires.amazonwebstore.com/Radiator-Specialty-L6086-Disc-Brake-Caliper/M/B002SELDAM.htm

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